Application of the process in the manufacturing industry. Besides,

Application of Process Capability Indices to
Measure Performance of Manufacturing Process

 

Kwek Yan Ping

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Faculty
Applied Science and Technology, University Tun Hussien Onn Malaysia, Malaysia

 

[email protected]

Abstract

The process capability indices (PCIs) are used to evaluate and monitor
the process of manufacturing industry. The PCIs that used in the manufacturing industry are

,

,

 and

. The machine capability is calculated by

 and

 which is in short period. The PCIs are
important in manufacturing industry.

Keywords. Process
capability indices; Machine capability.

Introduction

A process in the manufacturing industry is very unique because the process needs the linkage of manpower, raw materials, machines, and
methods. The manpower, raw materials,
machines, and methods are the variation of
the process that are hard to control. In order to improve the quality level of
products, the capability of the process plays an important role in the manufacturing industry. Rezaie, K. 6. The process capability indices
(PCIs) is also known as process capability
analysis which is widely used in manufacturing industry. The PCIs is
used to measure the ability of the process to meet the requirements of the
customers which are also known as specification limits. The analyst used PCIs
to evaluate and monitor the performance of the process in the manufacturing industry. Besides, the PCIs can use to improve the performance of the process by reducing the variation of the
process. JH, S. et al. 3.

The process capability analysis can be presented graphically by using
histogram and probability plot.
Montgomery, D. C. 5. The graphics can determine whether the process is
within specification limits (SLs) or not. Steiner, S. et al. 9. The
histogram is the easiest and clear method to determine the performance of the process. If the process is in
control and the data is normally distributed, the potential capability analysis
can be used to improve the quality of the process. Spano, A. 8. By referring to the
histogram, we can determine whether the process is off centering or not. The
PCIs is used to compare the output of in control process with the SLs by 6 sigmas. PCIs are quantitative measures based on the performance and potential of the
process. By doing so, the process can meet the requirements of the customers.
Rezaie, K. et al. 6.

 

The process of the manufacturing
industry is considered as capable when the process is under control. Spano, A.
6. The automotive industry was applying the PCIs in Japan and United States
(US). The process capability with sampling properties and estimation procedures
is measured to determine the normality of the process and the process is in
statistical control or not. Kane, V.E. 4. The PCIs had been used in
manufacturing industry in quantitative measure form to ensure the performance
of the process. The cost spent in the process of rework and scrap will cause
the loss of the industry. Hence, the high-quality
production should practice in industry and try to meet the requirements. JH, S.
et al. 3.

According to the requirements of the
customers with the costs that needed to spend
by the suppliers, the suppliers still need to set the suitable cost for their
product and ensure that the products are under tolerance limits. If the process capability of the process is under control
by the suppliers, we can try to improve
the quality of products or the process by out of control action plan (OCAP).
The process capability indices can help to analyze the capability and try to
predict the machining process that can meet the expectations and tolerance
limits of the customers. The process capability indices consist of

,

,

 and

. Abhijit S. et al., Montgomery, D. C. 1, 5. The

 value
will represent the performance of process. Table 1 summaries the six quality
condition with its

 value.
?hsan K.2.

Table 1: Quality conditions and

 value

Quality condition

 value

Super excellent

2.00 ?

Excellent

1.67 ?

 ? 2.00

Satisfactory

1.33 ?

 ? 1.67

Capable

1.00 ?

 ? 1.33

Inadequate

0.67 ?

 ? 1.00

Poor